Preventing Global Warming(2023)

Principal Initiatives in Fiscal Year 2023

01Energy Consumption and CO2 Emissions by the Global DIC Group (Scope 1 and 2)

Energy consumption by the global DIC Group in fiscal year 2023 amounted to 12,799,823 GJ, while CO2 emissions totaled 534,889 tonnes. CO2 emissions per unit of production were 233.0 kg/tonne. The Group achieved its target for reducing its consumption and CO2 emissions were down from fiscal year 2022, owing to the expanded use of green power in Japan and a switch from a coal-fired to a low-carbon LNG-fired boiler at the Karawang Plant in Indonesia. These results also reflect the promotion of more ambitious energy-saving and decarbonization initiatives, including the adoption of internal carbon pricing.

The DIC Group continues to implement a variety of energysaving measures, including introducing highly efficient facilities, promoting process improvements and boosting capacity utilization rates, while at the same time further advancing its use of renewable energy by shifting to biomass and other clean fuels and installing solar power facilities. Some of these initiatives are outlined below.

In addition, the Sustainability Committee has made the decision to adopt CO2-free electric power at all DIC Group sites in Japan. In November 2022, the DIC Building (DIC’s corporate headquarters) and the No. 2 DIC Building in Tokyo switched fully to CO2-free purchased electric power. Remaining sites began gradually changing over in April 2023, with a total of 34 sites having completed this switch. Looking ahead, the Group will also advance the use of green power at sites in other countries and territories. The Group has obtained third-party verification of its CO2 emissions (Scope 1 and 2).

Factors Contributing to Change in Global CO2 Emissions
  Factors Impact on CO2 emissions (tonnes) Decrease (%)

DIC Group in Japan

Implementation of 473 energy-saving initiatives at sites -62,533 -71,820 10.0
Reduction of emissions factor for electric power -6,373
Decrease in production volume -2,914

DIC Group in other countries and territories

Asia–Pacific region: Switch from coal-fired to LNG-fired boiler in Indonesia -22,695 -44,269 15.8
Asia–Pacific region: Power purchase agreement (PPA) in India -1,407
Asia–Pacific region: Shift to green power -2,021
Asia–Pacific region: Energy-saving initiatives at sites -1,872
Asia–Pacific region: Decrease in production volume -13,548
Asia–Pacific region: Other factors (including reconstruction of facilities) -2,725
Greater China: Energy-saving initiatives at sites -2,708 9,541
Greater China: Acquisition of business 7,770
Greater China: Increase in production volume 2,693
Greater China: Other factors (including installation of new equipment) 1,786
Sun Chemical Group: Decrease in productio -78,764 -78,764
Other: Decrease in production volume -244 -244 25.8
  Change in CO2 emissions (tonnes) -185,555  
  Global CO2 emissions in fiscal year 2022 720,444  
  Global CO2 emissions in fiscal year 2023 534,889  

Regional Initiatives

Japan

The bulk of renewable energy used by DIC Group companies in Japan is natural energy generated by a biomass boiler, as well as the use of wind and solar power (including through power purchase agreements PPAs.) In fiscal year 2023, the DIC Group in Japan used 549,000 GJ of renewable energy (equivalent to 14,171 kl of crude oil), or 12.4% of total energy (steam and electric power) used by these companies. The use of renewable energy by DIC Group companies in Japan in fiscal year 2023 accounted for a reduction in CO2 emissions of 38,069 tonnes, equivalent to 21.8% of the total reduction achieved by the Group in Japan.

Total energy consumption by the DIC Group’s 20 offices and research sites (excluding the Central Research Laboratories) in Japan in the period under review was down 1.6% from the previous fiscal year. A key factor behind this decrease was the implementation of energy-saving initiatives by these facilities, including replacing aged light fixtures and air conditioning equipment with newer high-efficiency models that comply with the standards set by the Energy Conservation Center, Japan (ECCJ) for its Top Runner program; turning off lights when not needed and implementing mandatory air conditioning temperature settings; and working with facility management companies to promote diligent measures to reduce energy use. In addition, a year-round no-jacket/no-tie dress code was instituted under the WSR 2020 project.

The use of electric power generated using energy from renewable sources at an additional 33 sites had a significant positive impact on CO2 emissions by the DIC Group, which were down 100,601 tonnes, or 34.5%, from fiscal year 2022. Looking ahead, the Group will continue taking decisive steps to advance its use of renewable energy with the aim of meeting the goals of DIC NET ZERO 2050.

Europe

In an investment aimed at helping ensure sustainability by reducing greenhouse gas emissions, Sun Chemical’s plant in Vienna replaced two older steam-generating boilers with smaller, more efficient units. The integration of the new boilers into the plant’s existing heat recovery infrastructure resulted in a decrease in CO2 emissions of 300 tonnes. Other initiatives to reduce CO2 emissions include projects to improve energy efficiency that have helped curb environmental impact and lower costs. Sun Chemical will continue to focus on the recovery and reuse of waste heat as a particularly effective approach at many of its facilities.

Regional Initiatives

Asia–Pacific Region

The coal-fired boiler at PT. DIC Graphics’ Karawang Plant in Indonesia was replaced with a low-carbon LNG-fired unit. The lower carbon content of the fuel used to fire this boiler contributed significantly to a decline in regional CO2 emissions. The plant also has a biomass boiler fueled partially by palm kernel shells.

Reduction in Global CO2 Emissions Attributable to the Use of Renewable Energy

Reduction in Global CO2 Emissions Attributable to the Use of Renewable Energy (Tonnes/%)
  Unit 2020 2021 2022 2023
Reduction attributable to the use of heat generated using renewable energy (biomass)  t-CO2 35,578 37,512 39,742 36,192
Reduction attributable to the use of renewable energy (electric power generated on-site) t-CO2 18,332 17,418 12,568 6,874
Reduction attributable to the use of (green power) t-CO2 0 0 6,009 64,554
Total reduction attributable to the use of renewable energy t-CO2 53,909 54,929 58,319 107,620
CO2 emissions by the global DIC Group t-CO2 551,049 588,985 720,444 534,889
Total reduction attributable to the use of renewable energy + CO2 emissions by the global DIC Group t-CO2 604,959 643,914 778,763 642,509
Total reduction attributable to the use of renewable energy (%) % 8.9% 8.5% 7.5% 16.7%
Reduction attributable to the use of electric power generated using renewable energy (biomass)  t-CO2 7,739 6,542 7,277 1,100
Reduction attributable to the use of solar power t-CO2 8,165 8,054 2,320 3,072
Reduction attributable to the use of wind power t-CO2 2,025 2,451 2,683 928
Reduction attributable to the use of small hydroelectric power t-CO2 403 371 288 1,774
Reduction attributable to the use of renewable energy (electric power generated on-site) t-CO2 18,332 17,418 12,568 6,874

Energy Mix

DIC Group in Other Countries and Territories
DIC Group in Japan

02Grasping CO2 Emissions Across the DIC Group’s Supply Chains (Scope 3)

The DIC Group recognizes the importance of reducing emissions of greenhouse gases across its supply chains and works to ensure a grasp of emissions in all categories of Scope 3. The Group has also revised its calculation for emissions in all categories with the aim of refining data reported in this category.

Greenhouse Gas Emissions Across the DIC Group’s Supply Chains in Fiscal Year 2023
Category number Category Emissions
1 Purchased goods and services 4,658,043
2 Capital goods 164,043
3 Fuel- and energy-related activities
(not included in Scope 1 or 2)
136,579
4 Upstream transportation and distribution 259,542
5 Waste generated in operations 69,692
6 Business travel 2,893
7 Employee commuting 6,825
9 Downstream transportation and distribution 308
10 Processing of sold products 144,565
12 End-of-life treatment of sold products 1,268,613
15 Investments 17,626

Procurement Initiatives

ased on the DIC Group Sustainable Procurement Guidelines, DIC formulated and promotes awareness of the DIC Group Sustainable Procurement Guidebook, encouraging suppliers to reduce their emissions of greenhouse gases. The Group also surveys suppliers to assess the status of their emissions reduction efforts and their reduction targets, and to enhance understanding. With the objective of better grasping and lowering the carbon footprint of DIC products, the Group is also making provisional calculations of the carbon footprint of the raw materials it uses, as well as seeking to expand its used of bioderived and recycled raw materials. (For more information, please see “Ensuring the Sustainable Procurement and Use of Raw Materials” in “Sustainable Procurement”.)

Logistics Initiatives

In Japan, DIC Group companies are using fewer, larger trucks and taking decisive steps to improve loading efficiency, as well as promoting the use of modal shift and the efficient combination of truck, rail and marine transport. Group companies in other countries and territories are advancing initiatives tailored to local circumstances. Over the long term, the Group will explore diversifying the transportation methods it uses with a view to reducing emissions of greenhouse gases by advancing the use of next-generation modes of transport.

Calculating PCF

To achieve carbon neutrality, it is crucial to reduce CO2 emissions across the supply chain. To this end, it is necessary to calculate and reduce the CO2 emissions of each DIC Group company and product. Despite the existence of international standards for calculating product carbon footprint (PCF), including those provided by ISO 14067:2018 and the GHG Protocol, certain aspects of these standards are vague, so companies trying to calculate PCF must make their own interpretations and determine their own specific method for calculation. The DIC Group has shared information, including on guidelines from the European nonprofit Together for Sustainability (TfS) and Japan’s Ministry of Economy, Trade and Industry and Ministry of the Environment, to develop a consistent Groupwide method for calculating PCF. In fiscal year 2023, the DIC Group calculated PCF for 1,809 products (DIC: 179, Sun Chemical: 1,630) and provided this information to customers.

Avoided Emissions

The term “avoided emissions” refers to CO2 emissions that can be avoided through the use of a product. Examples include products that contribute to improving fuel efficiency by reducing vehicle body weight and products that help reduce energy used for heating and cooling by improving insulation. In recent years, avoided emissions have attracted attention as a way to envisage the positive impact of corporate activities on climate change. While there remains room for improvement in terms of the precision of calculation methods and the reliability of calculations, DIC is promoting the use of avoided emissions as a way for it to clarify its contributions to decarbonization across its supply chains.

Innovation

By capitalizing on open innovation to promote the chemical recycling of its products, as well as the recycling and conversion of recovered CO2 into new raw materials, the DIC Group is working to realize manufacturing that does not rely on fossil fuels, thereby helping contribute to sustainability for the global environment and for society, as set forth in DIC Vision 2030.

Protecting the Ozone Layer

Hydrofluorocarbons (HFCs) are used widely as refrigerants in equipment and facilities. While not an ozone-depleting substance, HFCs have a warming potential 100–10,000 times that of CO2 and their use is expected to account for a 0.5°C increase in the global average temperature by the end of the 21st century. At the 28th Meeting of the Parties in Kigali, Rwanda, held in October 2016, the Parties to the Montreal Protocol on Substances that Deplete the Ozone Layer reached an agreement to phase out the production and use of HFCs (the Kigali Amendment). As of January 11, 2024, the Kigali Amendment had been ratified by 156 Parties, including Japan.

In April 2015, Japan revised its Fluorocarbons Recovery and Destruction Law. The same month, the Act on Rational Use and Proper Management of Fluorocarbons entered into force, compelling stakeholders to ascertain and report leaks of fluorocarbons from commercial equipment and facilities. In April 2020, a revised version of the Act on the Rational Use and Proper Management of Fluorocarbons came into effect, introducing direct penalties for violations in instances where fluorocarbons are not recovered by users.

In fiscal year 2023, leaked fluorocarbons from DIC Group sites in Japan were equivalent to 452 tonnes of CO2. (Leaks in excess of 1,000 tonnes per site or per company must be reported to the Japanese authorities.) The Company has worked to effectively manage fluorocarbons since fiscal year 2015, when the Act on Rational Use and Proper Management of Fluorocarbons entered into force, and has managed to keep leaks below the level requiring reporting. In fiscal year 2023, the Group’s efforts to comply with laws governing leaked fluorocarbons were recognized in the Japan Refrigerant and Environmental Organization’s third JRECO Fluorocarbon Rating. DIC has earned an A rank every year since this program began.

Going forward, the DIC Group will continue working to ensure compliance with pertinent laws and regulations, as well as to reduce leaked fluorocarbons from its sites by, among others, choosing air conditioning equipment with low environmental impact refrigerants, including those containing no fluorocarbons.

Leaked Fluorocarbons by the DIC Group in Japan (CO2 Equivalent)

Key Data

Category  Unit Boundary Fiscal year 2019 Fiscal year 2020 Fiscal year 2021 Fiscal year 2022 Fiscal year 2023
Energy used
(converted into GJ)
1,000 GJ Japan 4,184 3,827 4,183 4,028 4,447
PRC 1,056 1,036 1,197 1,066 1,110
Asia–Pacific region 1,623 1,606 1,835 1,650 1,178
Sun Chemical 3,784 3,791 3,196 7,767 6,017
Other 69 118 63 58 48
Global 10,717 10,379 10,474 14,569 12,800
Energy consumed per
unit of production
GJ/tonne Japan 3.706 3.733 3.656 3.687 4.391
PRC 5.574 5.698 4.749 4.881 3.914
Asia–Pacific region 6.81 7.151 7.389 7.331 5.825
Sun Chemical 4.371 4.705 3.739 7.603 7.557
Other 133.44 3.03 108.223 110.776 102.07
Global 4.423 4.559 4.189 5.695 5.577
CO2 emissions Tonnes Japan 232,028 209,018 224,916 208,231 136,412
PRC 63,000 60,163 70,342 62,457 71,998
Asia–Pacific region 122,812 123,227 144,107 127,851 83,583
Sun Chemical 173,146 153,374 147,553 319,946 241,182
Other 2,107 5,267 2,068 1,958 1,715
Global 593,093 551,049 588,985 720,444 534,889
CO2 emissions (Scope 1) Tonnes Japan 135,428 118,786 135,612 128,458 112,591
PRC 14,004 13,098 15,287 14,635 22,896
Asia–Pacific region 66,199 69,597 88,575 76,127 44,028
Sun Chemical 53,780 50,283 51,503 121,361 97,600
Other 1,236 1,299 1,085 1,029 944
Global 270,647 253,064 292,063 341,610 278,059
CO2 emissions (Scope 2) Tonnes Japan 96,600 90,231 89,304 79,773 23,821
PRC 48,996 47,065 55,054 47,822 49,102
Asia–Pacific region 56,613 53,630 55,531 51,725 39,555
Sun Chemical 119,366 103,091 96,050 198,585 143,582
Other 871 3,967 982 929 771
Global 322,446 297,986 296,922 378,834 256,830
CO2 emissions per unit
of production
Kg/tonne Japan 206 204 197 191 135
PRC 332 331 279 286 254
Asia–Pacific region 515 549 580 568 413
Sun Chemical 200 190 173 313 303
Other 4,053 135 3,579 3,731 3,616
Global 245 242 236 282 233
    Notes:
  • The Colors & Effects pigments business is included in data from fiscal year 2022.
  • Non-fossil fuels and renewable energy are included in energy from fiscal year 2023.
  • Owing to rounding, some totals may differ from sums achieved by adding individual figures.