Super High Heat-Resistance / Excellent flame-retardancy Epoxy Resin
EPICLON HP-6000
Functional Products
Electronics
Automotive
Packaging
Health Care
Color
Display
House Equipment / Infrastructure
Functional Materials
Ultrahigh-performance epoxy resin that achieves excellent heat resistance, flame retardancy and low viscosity at the same time in a sophisticated manner
Features
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High heat-resistance
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Excellent flame-retardancy
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Low CTE
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Low moisture absorption
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Low Df
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Good solubility
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Low melt viscosity
Major Applications
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Green Print Circuit Board (halogen-free)
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Green IC Package (halogen-free)
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Build Up Substrate
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Insulation Film
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In-vehicle Applications
Resin Physical Properties
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Since the resin has excellent liquidity, it has superior impregnating and casting ability (low melt viscosity)
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Since the resin has excellent softening/adhesive resistance, it has high workability (high softening point)
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High solubility for general-purpose solvent
Resin physical properties (compared to representative resin)
| Product Number | HP-6000 | N-770 Phenolic Novolac |
|---|---|---|
| External Appearance | Brown solid | Light yellow solid |
| Epoxy Equivalent Weight (g/eq.) | 250 | 188 |
| Softening Point (°C) | 80 | 70 |
| Melt Viscosity （150°C ICI mPa･s） | 250 | 550 |
| Solvent Solubility （MEK70％） | Dissolves | Dissolves |
The strong point : Excellent flame-retardancy, High Tg / Low C.T.E.
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
Flame Retardancy of Laminates(cured with Phenol Novolac Resin)
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No use of flame retardant: Expressed V-1 flame retardancy without halogen and phosphorus
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
Flame Retardancy of Laminates(cured with Phenol Novolac Resin)
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Combined use of aluminum hydroxide: Achieved V-0 without halogen and phosphorus
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
- Aluminium hydroxid 50wt%
Flame Retardancy of encapsulant (Silica* composition, cured with Phenol Aralkyl Resin)
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Sealing material structure: Achieved tremendous level of V-0 without halogen and phosphorus
Evaluation Conditions
| Hardener | Phenol aralkyl resin (XLC-3L) |
|---|---|
| Accelerator | Accelerator triphenylphosphine 1phr |
| Filler | Silica (Electrochemical FB-560) 80wt% , KBM-403 0.15wt% , Carnauba wax 0.23wt% |
| Curing condition | 175°C/5hr |
- Includes Silica (DENKA FB-560) 80wt% , KBM-403 0.15wt% , and Carnauba wax 0.23wt%
Flammability test
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Flame is extinguished due to the char layer which is formed during ignition even though it is continuously ignited by a burner.
Glass Transition Temperature of Laminates(cured with Phenol Novolac Resin)
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Possible to design laminates with exceptionally high heat resistance.
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
Relation between flame retardancy and Tg compared with normal epoxy resins.
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HP-6000 provides both a high Tg and excellent flame retardant.
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
| Aluminium hydroxid | 50wt% |
Coefficient of Thermal Expansion of Neat Resins (None filler/glass composition, cured with Phenol Novolac Resin)
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Excellent in dimensional stability against temperature change
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2131: S.P.80°C) |
|---|---|
| Accelerator | TPP 1phr |
| Curing condition | 175°C/5hr |
Adhesive Strength of Laminates(cured with Phenol Novolac Resin)
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Achieved both high Tg and excellent adhesion
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Copper foil | 18μm |
| Curing condition | 200°C/1.5hr |
Moisture absorption rate (laminates/cured PN)
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Achieved both high Tg and excellent moisture absorption
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
Electrical Properties of Laminates(cured with Phenol Novolac Resin)
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Achieved both high Tg and excellent dielectric loss factor
| Product Number | HP-6000 | N-770 Phenolic Novolac |
|---|---|---|
| Dk* @1GHz | 4.5 | 4.2 |
| Df* @1GHz | 0.016 | 0.028 |
Evaluation Conditions
| Hardener | Phenol novolac resin (TD-2090-60M) |
|---|---|
| Accelerator | 2E4MZ |
| Glass cloth | Nittobo 2116 type (100μm) x 6ply |
| Curing condition | 200°C/1.5hr |
- Cavity Resonator Perturbation Method
Solubility to Solvents - 1
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Soluble in MEK at room temperature for more than 100 days
| solvent | Methyl ethyl ketone | Methyl cellosolve | Cyclohexanone | ||||||
|---|---|---|---|---|---|---|---|---|---|
| non-volatile component(wt%) | 70 | 50 | 30 | 70 | 50 | 30 | 70 | 50 | 30 |
| Heating | X | X | X | X | X | X | X | X | X |
| Room temperature | X | X | X | X | X | X | X | X | X |
| One day | X | X | X | X | X | X | X | X | X |
| Two days | X | X | X | X | X | X | X | X | X |
| Three days | X | X | X | X | X | X | X | X | X |
| One week | X | X | X | X | X | X | X | X | X |
| Two weeks | X | X | X | X | X | X | X | X | X |
| 20 days | X | X | X | X | X | X | X | X | X |
| 30 days | X | X | X | X | X | X | X | X | X |
| 100 days | X | X | X | X | X | X | X | X | X |
| 4 months | X | X | X | - | X | X | - | X | X |
| 5 months | - | X | X | - | X | X | - | X | X |
| 6 months | - | X | X | - | X | X | - | - | X |
Solubility to Solvents - 2
| solvent | Ethyl diglycol acetate | Toluene | Methoxy propanol | ||||||
|---|---|---|---|---|---|---|---|---|---|
| non-volatile component(wt%) | 70 | 50 | 30 | 70 | 50 | 30 | 70 | 50 | 30 |
| Heating | X | X | X | X | X | X | X | X | X |
| Room temperature | X | X | X | X | X | X | X | X | X |
| One day | X | X | X | X | X | X | X | X | X |
| Two days | X | X | X | X | X | X | X | X | X |
| Three days | X | X | X | X | X | X | X | X | X |
| One week | X | X | X | X | X | X | X | X | X |
| Two weeks | X | X | X | X | X | X | X | X | X |
| 20 days | X | X | X | X | X | X | X | X | X |
| 30 days | X | X | X | X | X | X | X | X | X |
| 100 days | X | X | X | X | X | X | X | X | X |
| 4 months | - | - | X | - | - | - | - | X | X |
| 5 months | - | - | X | - | - | - | - | X | X |
| 6 months | - | - | X | - | - | - | - | - | X |
- Storage temperature : 25°C , X : Dissolves , - : Crystallization
Inquiry About This Product
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Inquiry on website
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